The infant formula market is growing rapidly as consumers decide to use powdered formulas as a supplement to, or in place of, breastfeeding. Formula typically serves as an infant’s sole source of nutrition, which poses unique challenges to infant food manufacturers. Because it serves as one of the only foods an infant consumes, it is vital to safeguard and protect infant formula against potential adulteration issues, whether that be physical, chemical or microbiological. Infant formula also contains more nutritional components than traditional foods, so the supply chain tends to be longer and more global than other commodities due to the procurement of many ingredients. Continue Reading

Are you experiencing shelf-life issues or increased numbers of Listeria findings in a Ready-to-Eat foods environment? If so, you may want to take a deep dive into your equipment.

Largely, as a consequence of Listeria control efforts, most of us have at least a basic knowledge of hygienic equipment design. In truth, though, we often find inadequacies in the design of the equipment in our facilities, which are magnified with age and/or inadequate maintenance. Couple this with the widespread use of high-pressure water hoses and their ability to drive product residue, microorganisms and water deep inside equipment, and you have all the components needed to create a microbial growth niche. Continue Reading

Hygienic zoning is a key critical preventive control that often does not get the attention that it deserves. The basic concept of hygienic zoning is to divide a food or feed manufacturing facility into defined areas based on food safety risks. This is commonly used to control microbiological risks but also for other segregation needs, such as allergen control, physical hazards or GMO versus non-GMO. Continue Reading

During my time working in the food industry, I’ve noticed that HACCP system verification and validation activities are rarely given the attention they deserve. Facilities typically meet the minimum regulatory requirements and do little beyond that. How does your company stack up? Have you implemented a variety of periodic verification activities to supplement routine verification measures in your facility? If not, it may be time to give HACCP verification and validation another look. Continue Reading

As consumers begin to pay closer attention to their health and wellness, they are also increasing their interest in the source and composition of the food they are eating. This can be seen in the 2008 book, by Michael Pollan, “In Defense of Food,” which offers several suggestions for healthy eating. One of the key rules informs readers, “don’t eat anything with more than five ingredients, or ingredients you can’t pronounce and your grandmother wouldn’t recognize.” Accordingly, a focus on short, simpler ingredient lists has become a major component of the trend known as clean label. Continue Reading

Dangerous attacks in the food industry occur frequently and are not always as high profile as you might think. Are you aware that, in recent years, many companies in the food industry have been affected by intentional attacks on the products they manufacture? The time has come for food manufacturers to ask themselves: what can be done to prevent tragedy from striking in your facility? Continue Reading

Throughout every facet of the frozen food and beverage industry, companies are navigating the new food safety landscape created by the Food Safety Modernization Act (FSMA).

Under FSMA, the U.S. Food and Drug Administration (FDA) has finalized seven regulations covering produce safety, safe production and transport of food, imported food and food defense.

To aid companies in determining their FSMA-readiness, AFFI has developed unique FSMA Food Safety Self-Assessment Tools that are specifically tailored to members of the food and beverage industry. Continue Reading

Food safety requirements start young, even before a child starts eating solid food. Infant formula serves as a partial or complete substitute for breast milk and as a sole source of all nutrients for an infant. Because it comprises much or all of an infant’s diet, the contamination of powdered infant formula with a foodborne pathogen poses an extreme risk to the health of a child, as their immune systems are still developing. One bacterium often found to be the culprit in cases of contamination in powdered infant formula is Cronobacter sakazakii (Cronobacter). Continue Reading